Title: Modeling Automatic Assembly and Disassembly Operations for Virtual Manufacturing* Swee M. Mok Motorola Inc. 1301 East Algonquin Road Schaumburg, Illinois 60196 e-mail: asm001@email.mot.com C-H. Wu Dept. of Electrical and Computer Engineering Northwestern University Evanston, IL 60208 e-mail: chwu@ece.nwu.edu D. T. Lee Institute of Information Science Academia Sinica Nankang, Taipei, Taiwan e-mail: dtlee@iis.sinica.edu.tw * Supported in part by the National Science Foundation under the Grant CCR-9731638, and by the National Science Council under the Grant NSC-89-2213-E-001-012. Abstract: A system for evaluating products in their design phase has been developed for virtual manufacturing. It is integrated into a CAD/CAM environment to calculate cost for assembling and disassembling parts. In our earlier work, a generic assembly and disassembly model was developed to represent operations required for product manufacturing and de-manufacturing. To be useful, the model requires a method for translating high-level instructions from product designers into low-level assembly and disassembly instructions. This paper presents a set of rules for accomplishing this task. The developed rules are used for manipulating strings representing parts and handlers in binary assembly and disassembly operations. A telephone assembly and disassembly simulation is used to illustrate the developed system. IEEE Trans. on Systems, Man, and Cybernetics, PART A: Systems and Humans, to appear.